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NEC TG-16/TE/TurboDuo => TG-16/TE/TurboDuo Discussion => Topic started by: Pcenginefx on November 02, 2014, 04:22:17 PM
Title: 3D Printed HuCard Case Development (NOW AVAILABLE!)
Post by: Pcenginefx on November 02, 2014, 04:22:17 PM
So after learning about a few people that posted creating replacement HuCard cases, I've decided to work on my own version as well. The purpose of this project is to:
1. Teach myself how to 3D model an object from the real world 2. See if a HuCard case can be 3D printed 3. Use the finished printed HuCard case to replace old/broken HuCard cases
Here is a shot of how much of the case I have modeled so far: (https://farm4.staticflickr.com/3949/15674211996_48c17419f3_z.jpg)
I almost have the proper size of the case down to exact dimensions but it's slow going as I tweak one setting, then I have to re-print which takes about 3hrs....but it is coming along nicely. After the case is done, I'll work on the plastic arm and the borders for where the HuCard will sit.
I have no plans to mass-produce this model (no injection molding) but I may offer to print this up to people if it turns out good....too early to say right now.
11/17/14 UPDATE Case model is complete - pricing/bundles to be posted next.
11/18/14 UPDATE Due to a color density issue with new spool of filament that just came in, pricing/bundle details will be delayed. Can't estimate when this will be resolved at this time.
12/12/14 UPDATE Well I had hoped to take orders before the holiday but looks like this won't happen for multiple reasons: - I will be purchasing a 2nd 3D printer in the next few weeks which will not only be at least 2x faster, but will also give me better print quality. - I will be on vacation starting the 23rd, so nothing will be printed till after the 6th anyway.
Once I get the new 3D printer, I'll evaluate the print of the case, make any tweaks (if needed) and start printing cases en masse, which at that time ordering details will be provided.
1/7/15 UPDATE Just waiting for my new 3D printer to arrive...once put together and configured, I'll then be able to re-print the case and do any re-tweaking to the design (if needed) before going into full production.
1/27/15 UPDATE New MakerGear M2 printer has arrived and is still being broken in. Not getting the surface finish I want yet from the printer so still in the tweaking stage. No ETA yet until I can get the surface finish that I expect.
2/11/15 UPDATE Print quality out of my new 3D printer is finally where I want it so one issue down - now I'm back to putting the finishing touches to the model and verifying that it fits correctly with the top case.....
2/18/15 UPDATE Spending some extra time right now to find ways to cut down on print times for the case (takes about 2h45m currently). I think I can cut this down by 30-45mins without sacrificing the quality of the finish or changing the print resolution but will require a few extra days of testing. At the same time I'm tweaking the model to tighten up tolerances for when the top case is attached.
2/21/15 UPDATE I'm happy to announce that I have completed the final tweaking/fitting phase of the model and so far have 3 fully assembled HuCard cases! After I get a few more done I'll then be finalizing ordering details, taking photos/videos and all that good stuff.....we're close!
3/1/15 UPDATE The HuCard 3DCase is now available here: https://www.pcenginefx.com/forums/index.php?topic=18661.0
Title: Re: 3D Printed HuCard Case (in progress)
Post by: cjameslv on November 02, 2014, 04:26:55 PM
Very cool! So once you have it printing exactly how you want it, then you submit it to somewhere to get printed on a larger scale? Or do you just plan to make them on your printer?
Title: Re: 3D Printed HuCard Case (in progress)
Post by: Pcenginefx on November 02, 2014, 04:32:03 PM
Very cool! So once you have it printing exactly how you want it, then you submit it to somewhere to get printed on a larger scale? Or do you just plan to make them on your printer?
I'm exploring various options - can't say one way or another right now what I will be doing quite yet until I get the model to print right.
Title: Re: 3D Printed HuCard Case (in progress)
Post by: cr8zykuban0 on November 02, 2014, 05:51:17 PM
please make this dream a reality! tgat is really cool that you are looking into making these! hope everything goes well in your project.
Title: Re: 3D Printed HuCard Case (in progress)
Post by: HailingTheThings on November 02, 2014, 09:26:09 PM
Pretty sure jelloslug looked into this and it turned out to be too expensive. If your goal is simply learning how to model along the way to successfully creating a 1:1 case, though, should prove to be a fun, little experience.
<3
Title: Re: 3D Printed HuCard Case (in progress)
Post by: jelloslug on November 03, 2014, 01:25:59 AM
If you want it I can send you my model. I have had it printed before and it's a bit pricy.
(http://jelloslug.com/TG-16/back case front.JPG)
(http://jelloslug.com/TG-16/back case assy.jpg)
Title: Re: 3D Printed HuCard Case (in progress)
Post by: Necromancer on November 03, 2014, 02:51:01 AM
Neato. I'd like to see how this turns out in terms of fitment, finish, durability, flavor, etc.
Title: Re: 3D Printed HuCard Case (in progress)
Post by: mitsuman on November 03, 2014, 02:53:45 AM
This is awesome! I have been fascinated with 3D printing for years. It is so cool to see it start to be used more and more.
Aren't there three versions of the cases? One with nothing (like what you have modeled in your 3d program), one like jelloslug shows, and one with just the "box" part in the middle?
Title: Re: 3D Printed HuCard Case (in progress)
Post by: Pcenginefx on November 03, 2014, 05:35:22 AM
jelloslug: That would be cool if you could send over your model - please email me at aaron.nanto@outlook.com.
LOL...yes, but I've not received my copy in person yet so I'm not sure exactly how they modeled it. They also are using a different model 3D printer than mine.
I'm going to keep with the 3D printed route for replicating this case (again, no injection molding) so while it won't be as exact as the originals in color or build quality, it will be perfectly adequate to use for your loose Hu's or as replacements for broken/old cases.
Title: Re: 3D Printed HuCard Case (in progress)
Post by: Black Tiger on November 03, 2014, 05:48:06 AM
People attempting to produce new HuCard cases usually say it's too expensive, but rarely get into specifics.
I would be happy to pay $5 per case and am perfectly fine with the simple PC Engine style ones, without the arm holding the HuCard.
Title: Re: 3D Printed HuCard Case (in progress)
Post by: Necromancer on November 03, 2014, 05:57:39 AM
People attempting to produce new HuCard cases usually say it's too expensive, but rarely get into specifics.
Professionally 3D printed is something crazy like $40 each. Injection molded is $5000+ to have the mold made, and not many are willing to pony up that kind of cash when they know that even at $5 each it'd take years to sell enough to break even (if ever).
Title: Re: 3D Printed HuCard Case (in progress)
Post by: Pcenginefx on November 03, 2014, 06:01:48 AM
Injection molding is crazy expensive, plus you have to order a minimum (10,000 units generally) so you also need somewhere to store all of those units as well.
Title: Re: 3D Printed HuCard Case (in progress)
Post by: jelloslug on November 03, 2014, 06:11:08 AM
People attempting to produce new HuCard cases usually say it's too expensive, but rarely get into specifics.
I would be happy to pay $5 per case and am perfectly fine with the simple PC Engine style ones, without the arm holding the HuCard.
Right now at Shapeways an exact duplicate of the Turbografx style back shell costs $34.77 (plus shipping) made out of the white material that I use for the parts that I'm printing. To print it out of a higher resolution material to get it "perfect" costs $115.91 (plus shipping). Here is a back case with a separate clip that I had printed a while back out of the high res material.
(http://jelloslug.com/TG-16/Prototype assy 1.JPG)
Title: Re: 3D Printed HuCard Case (in progress)
Post by: jelloslug on November 03, 2014, 06:14:22 AM
Professionally 3D printed is something crazy like $40 each. Injection molded is $5000+ to have the mold made, and not many are willing to pony up that kind of cash when they know that even at $5 each it'd take years to sell enough to break even (if ever).
When I was trying to get the back case made even in China the mold was $7500. The cheapest North American producer I found wanted $11000 for the back case mold and most of them wanted $20k for the mold.
Title: Re: 3D Printed HuCard Case (in progress)
Post by: TheOldMan on November 03, 2014, 06:20:40 AM
Quote
The cheapest North American producer I found wanted $11000 for the back case mold and most of them wanted $20k for the mold.
...which is why I was looking at a generic square mold with silicone molding compund. Now if I could just find a nice, cheap injection machine.... :)
Title: Re: 3D Printed HuCard Case (in progress)
Post by: jelloslug on November 03, 2014, 06:22:39 AM
I think we can all agree that no matter how you go about it, it isn't cheap.
Yea, that's why I got as far as printing a prototype and hit the money wall.
Title: Re: 3D Printed HuCard Case (in progress)
Post by: Pcenginefx on November 06, 2014, 10:37:22 AM
Small update - need to resolve issue with the print warping on the build plate. The case has so much surface area that there are some warp issues on the thicker end of the model. Nothing I've not already had experience with before.
Title: Re: 3D Printed HuCard Case (in progress)
Post by: Mathius on November 07, 2014, 12:00:18 PM
This is sweet! I can't offer any expertise but will gladly be cheerleading on the sidelines.
Title: Re: 3D Printed HuCard Case (in progress)
Post by: jelloslug on November 07, 2014, 12:32:21 PM
Small update - need to resolve issue with the print warping on the build plate. The case has so much surface area that there are some warp issues on the thicker end of the model. Nothing I've not already had experience with before.
Can you heat the chamber on your printer?
Title: Re: 3D Printed HuCard Case (in progress)
Post by: Pcenginefx on November 07, 2014, 12:36:41 PM
Small update - need to resolve issue with the print warping on the build plate. The case has so much surface area that there are some warp issues on the thicker end of the model. Nothing I've not already had experience with before.
Can you heat the chamber on your printer?
I have a heated build plate, but not a sealed chamber. I just added the hollow rectangular sections to the spine area so I'm guessing that will fix the issue.
Title: Re: 3D Printed HuCard Case (in progress)
Post by: Pcenginefx on November 08, 2014, 05:05:05 PM
I think the warping has been solved - ended up upping the build plate temp by 10 degrees C and last 2 prints not warping any longer.
Doing some final tweaks to the base model for exact sizing with the HuCard top case and adding a few more details to the design before moving on to finally modeling the area where the HuCard will sit.
Title: Re: 3D Printed HuCard Case (in progress)
Post by: Pcenginefx on November 09, 2014, 02:03:39 PM
Everything is fitting nicely now - current stage of modeling/print/fit-testing:
People attempting to produce new HuCard cases usually say it's too expensive, but rarely get into specifics.
Professionally 3D printed is something crazy like $40 each. Injection molded is $5000+ to have the mold made, and not many are willing to pony up that kind of cash when they know that even at $5 each it'd take years to sell enough to break even (if ever).
Ever heard of kickstarter?
Title: Re: 3D Printed HuCard Case (in progress)
Post by: Pcenginefx on November 17, 2014, 04:02:40 AM
Mmm, that looks sexy. How durable is the plastic compared to the originals, and does the plastic self-lubricate / outgas (causing label issues)?
The one you see in the photo has 10% infill, and even then it is pretty strong. As long as there isn't a big hit on print time, I may increase this to 15-20% to give it even stronger internal support (will be trying this tonight). Just don't go bending the thing on purpose and it should be perfectly fine sitting on your shelf.
As far as self-lubricate/outgassing, I would guess that 3D printed objects don't have this issue since they are not perfectly sealed (someone else can chime in about outgassing with 3D printed objects - I don't know for sure).
I'm most likely going to offer the case in small quantity bundles to make it worth my while - stay tuned.
Title: Re: 3D Printed HuCard Case (DONE 11/17)
Post by: clackattack on November 17, 2014, 08:42:04 AM
Awesome looking end-product there Pcefx! Glad someone was finally able to pull this off now! Weve been teased with talk and speculation of these for far too long. Count me in for a batch once you start taking orders
Title: Re: 3D Printed HuCard Case (DONE 11/17)
Post by: esteban on November 17, 2014, 09:23:00 AM
Jackie Chan.
Title: Re: 3D Printed HuCard Case (DONE 11/17)
Post by: in99flames on November 17, 2014, 11:22:15 AM
11/17/14 UPDATE Case model is complete - pricing/bundles to be posted next.
This is great news!!
Title: Re: 3D Printed HuCard Case (DONE 11/17)
Post by: Gentlegamer on November 17, 2014, 12:43:09 PM
It's like we're living in the future!
Title: Re: 3D Printed HuCard Case (DONE 11/17)
Post by: jelloslug on November 18, 2014, 12:35:16 AM
Nice job! I have been toying with the idea of making the clip and case one piece to speed up printing time and cut down on material.
Title: Re: 3D Printed HuCard Case (DONE 11/17)
Post by: cjameslv on November 18, 2014, 02:36:07 AM
I have to say that was a really fast drafting to final product timeline! Thanks for putting in the effort to get this done :clap:
Title: Re: 3D Printed HuCard Case (PROGRESS UPDATED 11/18)
Post by: Pcenginefx on November 18, 2014, 06:37:27 PM
Due to a color density issue with new spool of filament that just came in, pricing/bundle details will be delayed. Can't estimate when this will be resolved at this time.....sorry guys...was hoping to start orders this week :(
Title: Re: 3D Printed HuCard Case (PROGRESS UPDATED 11/18)
Post by: Medic_wheat on November 19, 2014, 09:42:24 AM
So. Is this something where we combine this with a upper cd clear case?
Title: Re: 3D Printed HuCard Case (PROGRESS UPDATED 11/18)
Post by: Pcenginefx on November 19, 2014, 10:11:40 AM
Due to a color density issue with new spool of filament that just came in, pricing/bundle details will be delayed. Can't estimate when this will be resolved at this time.....sorry guys...was hoping to start orders this week :(
That sucks. I had a long, overnight print screw up last week and eat half a roll of filament.
Title: Re: 3D Printed HuCard Case (PROGRESS UPDATED 11/18)
Post by: Pcenginefx on December 11, 2014, 06:58:43 PM
Update 12/12/14:
Well I had hoped to take orders before the holiday but looks like this won't happen for multiple reasons:
- I will be purchasing a 2nd 3D printer in the next few weeks which will not only be at least 2x faster, but will also give me better print quality. - I will be on vacation starting the 23rd, so nothing will be printed till after the 6th anyway.
Once I get the new 3D printer, I'll evaluate the print of the case, make any tweaks (if needed) and start printing cases en masse, which at that time ordering details will be provided.
Title: Re: 3D Printed HuCard Case (PROGRESS UPDATED 12/12)
Post by: Necromancer on December 12, 2014, 01:29:24 AM
Have fun on your vacation. (http://pcengine.freeforums.org/images/smilies/bazzy.gif)
Title: Re: 3D Printed HuCard Case (PROGRESS UPDATED 11/18)
Post by: technozombie on December 12, 2014, 06:18:37 AM
Well I had hoped to take orders before the holiday but looks like this won't happen for multiple reasons:
- I will be purchasing a 2nd 3D printer in the next few weeks which will not only be at least 2x faster, but will also give me better print quality. - I will be on vacation starting the 23rd, so nothing will be printed till after the 6th anyway.
Once I get the new 3D printer, I'll evaluate the print of the case, make any tweaks (if needed) and start printing cases en masse, which at that time ordering details will be provided.
I've been thinking about getting a 3D printer to mess around and learn as well as teach my kids. Do you have any recommendations?
Title: Re: 3D Printed HuCard Case (PROGRESS UPDATED 12/12)
Post by: jelloslug on December 12, 2014, 07:56:09 AM
If you are shopping for printers stay away from the Makerbot Z18. I have had nothing but trouble out of ours.
Title: Re: 3D Printed HuCard Case (PROGRESS UPDATED 12/12)
Post by: Pcenginefx on December 22, 2014, 02:32:02 PM
If you are shopping for printers stay away from the Makerbot Z18. I have had nothing but trouble out of ours.
I've stayed away from Makerbot since the beginning. They never appealed to me due to being way overpriced compared to everyone else for the build quality you get.
I wanted a no frills, all quality 3D printer for my 2nd time around so it was a tie between the LulzBot TAZ 4 and Makergear M2 (both highly rated and have large build plates). Decided on the Makergear M2.
If anyone is wondering on what the current best 3D printers out there are, check out the 2015 3D Printer Guide by 3D Hubs which just recently came out: http://www.3dhubs.com/best-3d-printer-guide
Title: Re: 3D Printed HuCard Case (PROGRESS UPDATED 12/12)
Post by: Pcenginefx on January 07, 2015, 04:02:59 AM
UPDATE 1/7/15: Just waiting for my new 3D printer to arrive...once put together and configured, I'll then be able to re-print the case and do any re-tweaking to the design (if needed) before going into full production.
Title: Re: 3D Printed HuCard Case (UPDATED 1/7/15)
Post by: Duo_R on January 07, 2015, 09:48:22 AM
Awesome Aaron, have you considered other PCE related products? Hucard doors for Duo systems or TE battery covers?
Title: Re: 3D Printed HuCard Case (UPDATED 1/7/15)
Post by: cjameslv on January 07, 2015, 10:03:32 AM
Awesome Aaron, have you considered other PCE related products? Hucard doors for Duo systems or TE battery covers?
I think jelloslug gots those fine tuned, even turbo everdrive covers....if he ever gets around to selling us any :shock:
Yes, exactly. He was working on those and I believe has those pretty much done. I don't have the 3D modeling skills to make those as good as he did but the HuCard case was within my ability and is still what I plan on making available.
Title: Re: 3D Printed HuCard Case (UPDATED 1/7/15)
Post by: cjameslv on January 07, 2015, 10:15:40 AM
Awesome Aaron, have you considered other PCE related products? Hucard doors for Duo systems or TE battery covers?
I think jelloslug gots those fine tuned, even turbo everdrive covers....if he ever gets around to selling us any :shock:
Yes, exactly. He was working on those and I believe has those pretty much done. I don't have the 3D modeling skills to make those as good as he did but the HuCard case was within my ability and is still what I plan on making available.
Well were all waiting to give you our money once these are ready!
Title: Re: 3D Printed HuCard Case (UPDATED 1/7/15)
Post by: Pcenginefx on January 07, 2015, 10:21:30 AM
Awesome Aaron, have you considered other PCE related products? Hucard doors for Duo systems or TE battery covers?
I think jelloslug gots those fine tuned, even turbo everdrive covers....if he ever gets around to selling us any :shock:
Yes, exactly. He was working on those and I believe has those pretty much done. I don't have the 3D modeling skills to make those as good as he did but the HuCard case was within my ability and is still what I plan on making available.
Well were all waiting to give you our money once these are ready!
Thanks cjameslv! Believe me, I want to make this available ASAP.....just takes a lot of testing/printing/iterations which in turn takes time....
Title: Re: 3D Printed HuCard Case (UPDATED 1/7/15)
Post by: Necromancer on January 07, 2015, 10:24:48 AM
Who has the modeling skills to make a Bonk joystick topper for Mr. Nanto to print? :mrgreen:
Title: 3D Printed HuCard Case (UPDATED 1/7/15)
Post by: esteban on January 07, 2015, 10:39:07 AM
Exactly, we need some more cool stuff to burn money on! How about printing a Shuttle Controller? Someday it might happen! ;-)
Any part that someone can send me I can model.
Does it have to be an existing part? Like the Bonk joystick topper was never made, but someone with good 3D modeling might have a solid idea how to make it.
Title: Re: 3D Printed HuCard Case (UPDATED 1/7/15)
Post by: Duo_R on January 08, 2015, 04:17:34 PM
That's awesome actually. A controller unfortunately would be pretty expensive to print tho ya?
Exactly, we need some more cool stuff to burn money on! How about printing a Shuttle Controller? Someday it might happen! ;-)
Any part that someone can send me I can model.
Title: Re: 3D Printed HuCard Case (UPDATED 1/7/15)
Post by: cr8zykuban0 on January 08, 2015, 04:41:38 PM
i'll definitely be ordering some cases as well once they're ready! cant wait!!!
Title: Re: 3D Printed HuCard Case (UPDATED 1/7/15)
Post by: monads on January 08, 2015, 05:51:24 PM
I gotta admit.....being an older gent, 3-D Printing seemed something like science fiction/not possible. But seeing things like this make me a believer! Great job!
monads
Title: Re: 3D Printed HuCard Case (UPDATED 1/7/15)
Post by: Pcenginefx on January 27, 2015, 05:15:37 PM
UPDATE 1/27/15: New MakerGear M2 printer has arrived and is still being broken in. Not getting the surface finish I want yet from the printer so still in the tweaking stage. No ETA yet until I can get the surface finish that I expect.
Title: Re: 3D Printed HuCard Case (UPDATED 1/27/15)
Post by: RTQ on January 27, 2015, 05:28:39 PM
This is awesome! Will be getting in line for some of these as well.
As a kid, I was not to careful with my cases. I actually have a lot of cases where just the little plastic strip to hold the card in is broken. Would it be possible to just sell those separately as well? Not sure about cost/time and all that jazz.
Thanks for doing this! Good luck on working everything out.
Title: Re: 3D Printed HuCard Case (UPDATED 1/27/15)
Post by: Pcenginefx on February 11, 2015, 05:32:39 PM
UPDATE 2/11/15: Print quality out of my new 3D printer is finally where I want it so one issue down - now I'm back to putting the finishing touches to the model and verifying that it fits correctly with the top case.....
Title: Re: 3D Printed HuCard Case (UPDATED 1/27/15)
Post by: cjameslv on February 12, 2015, 02:29:43 AM
UPDATE 2/11/15: Print quality out of my new 3D printer is finally where I want it so one issue down - now I'm back to putting the finishing touches to the model and verifying that it fits correctly with the top case.....
Very nice! You will have to throw us some pics of the new machine at work.
Title: Re: 3D Printed HuCard Case (UPDATED 2/11/15)
Post by: Pcenginefx on February 12, 2015, 06:52:28 PM
UPDATE 2/11/15: Print quality out of my new 3D printer is finally where I want it so one issue down - now I'm back to putting the finishing touches to the model and verifying that it fits correctly with the top case.....
Very nice! You will have to throw us some pics of the new machine at work.
UPDATE 2/11/15: Print quality out of my new 3D printer is finally where I want it so one issue down - now I'm back to putting the finishing touches to the model and verifying that it fits correctly with the top case.....
Very nice! You will have to throw us some pics of the new machine at work.
Thanks guys! Sorry I changed the thumbnail to say that it is the "HuCase Arm" being printed.
The HuCard case itself takes 2h45m to print so probably won't put up a making-of vid of it....
What resolution is that at? I mean if there's no major detail, can you run this at .2 or even .3 to save time?
I might be able to print at .3 (currently optimized for .2mm).....will try it for fun to see how it turns out.
Yeah interested to know how it will turn out and at what speed.
So at 0.3mm, the case took about 1h45mins.....so shaved off an hr from the print. As I expected, the quality in more detailed areas (such as the holes or short angles) is more rough. The surface finish is fine, but the smaller details suffer enough that the fit with the top of the case would be iffy.....so, I think I'll keep with 0.2mm quality.
Title: Re: 3D Printed HuCard Case (UPDATED 2/11/15)
Post by: cjameslv on February 18, 2015, 03:15:06 AM
Thanks guys! Sorry I changed the thumbnail to say that it is the "HuCase Arm" being printed.
The HuCard case itself takes 2h45m to print so probably won't put up a making-of vid of it....
What resolution is that at? I mean if there's no major detail, can you run this at .2 or even .3 to save time?
I might be able to print at .3 (currently optimized for .2mm).....will try it for fun to see how it turns out.
Yeah interested to know how it will turn out and at what speed.
So at 0.3mm, the case took about 1h45mins.....so shaved off an hr from the print. As I expected, the quality in more detailed areas (such as the holes or short angles) is more rough. The surface finish is fine, but the smaller details suffer enough that the fit with the top of the case would be iffy.....so, I think I'll keep with 0.2mm quality.
Wish the quality didn't suffer so much in short angles, saving an hour on a print is huge.
Title: Re: 3D Printed HuCard Case (UPDATED 2/11/15)
Post by: Pcenginefx on February 18, 2015, 10:50:42 AM
Thanks guys! Sorry I changed the thumbnail to say that it is the "HuCase Arm" being printed.
The HuCard case itself takes 2h45m to print so probably won't put up a making-of vid of it....
What resolution is that at? I mean if there's no major detail, can you run this at .2 or even .3 to save time?
I might be able to print at .3 (currently optimized for .2mm).....will try it for fun to see how it turns out.
Yeah interested to know how it will turn out and at what speed.
So at 0.3mm, the case took about 1h45mins.....so shaved off an hr from the print. As I expected, the quality in more detailed areas (such as the holes or short angles) is more rough. The surface finish is fine, but the smaller details suffer enough that the fit with the top of the case would be iffy.....so, I think I'll keep with 0.2mm quality.
Wish the quality didn't suffer so much in short angles, saving an hour on a print is huge.
Oh yeah.........the time saving is great, but just a little bit too much sacrifice in quality. Think of 0.3mm as “draft” mode and 0.2mm as “normal” print mode (and 0.1mm as “fine”).
Title: Re: 3D Printed HuCard Case (UPDATED 2/11/15)
Post by: Pcenginefx on February 18, 2015, 06:21:02 PM
2/18/15 UPDATE Spending some extra time right now to find ways to cut down on print times for the case (takes about 2h45m currently). I think I can cut this down by 30-45mins without sacrificing the quality of the finish or changing the print resolution but will require a few extra days of testing. At the same time I'm tweaking the model to tighten up tolerances for when the top case is attached.
Title: Re: 3D Printed HuCard Case (UPDATED 2/18/15)
Post by: Pcenginefx on February 20, 2015, 07:39:07 AM
I have decided to include the top clear lid as part of each printed HuCard case - so all you'll need to do is stick your manual and HuCard in the case and you're good to go.
Question for everybody.............would anyone be interested in me offering color HuCard cases? Like in any of the colors below? (ignore the first color on the left - that is wood filament)
Title: Re: 3D Printed HuCard Case (UPDATED 2/18/15)
Post by: Necromancer on February 20, 2015, 07:43:27 AM
I don't really need any at the moment, but white might be good to blend in with the later huey releases.
Title: Re: 3D Printed HuCard Case (UPDATED 2/18/15)
Post by: Duo_R on February 20, 2015, 08:05:29 AM
Turbo Orange!!!!
Title: Re: 3D Printed HuCard Case (UPDATED 2/18/15)
Post by: Desh on February 20, 2015, 08:35:13 AM
I like the idea of colored Hu cases for homebrews. What Aetherbyte did with the blue and later aqua? colored cases was pretty cool.
Title: Re: 3D Printed HuCard Case (UPDATED 2/18/15)
Post by: Necromancer on February 20, 2015, 08:52:03 AM
After googling that wood filament stuff, I gotta say that it'd be perfect for a protocade case. :mrgreen:
Title: Re: 3D Printed HuCard Case (UPDATED 2/18/15)
Post by: Pcenginefx on February 20, 2015, 09:39:22 AM
I'll most likely offer all of my colors that you see in the photo as special orders but I did want to ask first if there was any interest.
If anyone REALLY wanted a wood case, I can try it out (printing wood filament is tricky) but I'd have to charge 2X the cost of whatever I end up selling the cases for as it is expensive.
Title: Re: 3D Printed HuCard Case (UPDATED 2/18/15)
Post by: clackattack on February 20, 2015, 11:41:48 AM
Awwww, c'mon, no camo? :-s
Title: Re: 3D Printed HuCard Case (UPDATED 2/18/15)
Post by: Mathius on February 20, 2015, 12:22:30 PM
May I get a plaid case please? Thank you.
Title: Re: 3D Printed HuCard Case (UPDATED 2/18/15)
Post by: Joe Redifer on February 20, 2015, 12:52:51 PM
I'll take a normal-colored one, please.
Title: Re: 3D Printed HuCard Case (UPDATED 2/18/15)
Post by: Medic_wheat on February 20, 2015, 12:59:19 PM
Title: Re: 3D Printed HuCard Case (UPDATED 2/18/15)
Post by: henrycsc on February 20, 2015, 02:29:42 PM
How about herringbone for deep blue?
Title: Re: 3D Printed HuCard Case (UPDATED 2/18/15)
Post by: Pcenginefx on February 21, 2015, 05:23:15 PM
UPDATE 2/21/15 - I'm happy to announce that I have completed the final tweaking/fitting phase of the model and so far have 3 fully assembled HuCard cases! After I get a few more done I'll then be finalizing ordering details, taking photos/videos and all that good stuff.....we're close!
Title: Re: 3D Printed HuCard Case (UPDATED 2/21/15)
Post by: Mathius on February 22, 2015, 01:25:47 AM
UPDATE 2/21/15 - I'm happy to announce that I have completed the final tweaking/fitting phase of the model and so far have 3 fully assembled HuCard cases! After I get a few more done I'll then be finalizing ordering details, taking photos/videos and all that good stuff.....we're close!
Well good morning to you too, Aaron! This is excellent news!
Title: Re: 3D Printed HuCard Case (UPDATED 2/21/15)
Post by: esteban on February 22, 2015, 09:08:14 AM
UPDATE FROM AARON:
Each case will be approximately $90+$3 shipping.
Order 5 or more, $89.50+shipping.
Title: Re: 3D Printed HuCard Case (UPDATED 2/21/15)
Post by: Medic_wheat on February 22, 2015, 09:49:07 AM
Well done, Aaron. I can see you've put countless hours into these.
And it couldn't have come at a better time :D
BR
Yeah, it has been a long road but glad they are done!
Title: Re: 3D Printed HuCard Case (UPDATED 3/1/15 - NOW AVAILABLE!)
Post by: clackattack on March 04, 2015, 03:23:14 AM
Friggin' sweet man! Yea looks like i need to take count of ma loosie goosies and get in an order request. Mad props for all the hard work you put in to these, they look perfect!
Title: Re: 3D Printed HuCard Case (UPDATED 3/1/15 - NOW AVAILABLE!)
Post by: VenomMacbeth on March 04, 2015, 07:59:08 AM
I think I shall also have to jump on board with this, although I highly doubt I'll find a Cadash manual...
Title: Re: 3D Printed HuCard Case (UPDATED 3/1/15 - NOW AVAILABLE!)
Post by: Pcenginefx on March 04, 2015, 08:17:00 AM
I just posted up a video detailing the case as well as applying a spine label in my selling thread.
Title: Re: 3D Printed HuCard Case Development (NOW AVAILABLE!)
Post by: blueraven on March 10, 2015, 04:16:08 PM
Wow. The box arrived today.... these are just... Amazing! I'll post some follow-up photos of them on the wall, and a side-by-side but just... wow! :shock: :mrgreen: :clap:
Title: Re: 3D Printed HuCard Case Development (NOW AVAILABLE!)
Post by: mrhaboobi on March 11, 2015, 10:36:25 AM